Uses Placon rollers for highly efficient, low-friction carton movement - Enables package-free, loose item picking and fast split-case picking
Real-world operational challenges solved through custom sheet metal engineering, space-saving geometry, and workflow optimization.
In fast-paced package-free shipping lines, parcels stall on static flat shelves, causing picker reach strain and bottlenecks during split-case picking.
Target Deployment: E-commerce package-free shipping hubs, split-case picking lines, and dock-adjacent FIFO buffer zones.
Low-Friction Placon Roller Flow Tracks: Engineered with multi-tier inclined Placon roller tracks that use gravity to glide crates and totes smoothly from the rear loading face to the front picking edge without power consumption.
Configurable 3-to-5 Tier Pitch Geometry: Features adjustable bracket mounts that allow supervisors to reconfigure track incline angles and vertical shelf spacing to suit shifting SKU heights and seasonal carton volumes.
Engineered to strict industrial manufacturing tolerances with complete raw material mill test traceability.
| Product Name | Package Free Shipment Rack (Placon Roller Flow Rack) |
|---|---|
| Overall Dimensions | 1800 mm (H) x 1200 mm (W) x 600 mm (D) |
| Carrying Capacity / Load | 300 Kgs per Meter |
| Raw Material Grade | MS CRCA/HR/HRPO |
| Surface Finish & Coating | Powder coated (grey, ivory, or custom per facility) - Corrosion and wear resistant |
| Structure | Welded mild steel frame with powder coated finish - Multi-tier adjustable shelf design - Each shelf fitted with Placon roller tracks for sliding flow |
| Shelves / Rollers | 3-5 levels with Placon roller tracks - Roller width options: 38 mm, 40 mm, 60 mm, 85 mm - Length per roller track: up to 4 meters |
| Operation | Gravity flow/FIFO picking - Cartons move from loading to picking side on inclined roller tracks |
| Functional Features | Uses Placon rollers for highly efficient, low-friction carton movement - Enables package-free, loose item picking and fast split-case picking |
Key technical, compliance, and sourcing answers for engineering teams, facility managers, and B2B procurement leads.
The Package Free Shipment Rack (Placon Roller Flow Rack) manufactured by Sameta Metal Pro features a verified load rating of 300 Kgs per Meter, nominal dimensions of 1800 mm (H) x 1200 mm (W) x 600 mm (D), and is fabricated from certified MS CRCA/HR/HRPO with Powder coated (grey, ivory, or custom per facility) - Corrosion and wear resistant. All joints are welded conforming to AWS D1.1 and IS 817 standards for rugged industrial durability.
Fabricated exclusively from prime certified steel with 100% Mill Test Certificate (MTC) heat traceability. Parts are processed on high-precision CNC fiber lasers (±0.1 mm) and multi-axis CNC press brakes (±0.2 mm / ±0.5°) adhering to ISO 2768-m. Surface protection features an automated 9-stage chemical pre-treatment with zinc/iron phosphating and conveyorized powder coating (60–80μ DFT) tested to 500+ hours of ASTM salt spray resistance.
Yes. As a turnkey contract manufacturer operating a 60,000 sq. ft. facility in Chennai, India, we support complete custom engineering. We can adjust dimensions, modify caster or hitch configurations, add RFID/barcode brackets, apply custom corporate RAL powder shades, and laser-mark customer asset tags. Our engineering team provides 3D CAD modeling and DFM analysis within 24–48 hours.
Production lead times typically range from 2 to 4 weeks depending on batch volume, with first-article prototype sampling delivered in 5–7 business days. We accommodate flexible Minimum Order Quantities (MOQs) for pilot testing up to multi-container enterprise rollouts. For global exports, products are packed in ISPM-15 heat-treated fumigated wooden crates with VCI anti-rust barrier wrapping, situated just 40 km from Chennai Port for streamlined ocean freight to North America, Europe, and the Middle East.
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