Ultra-light design for fast picking and maneuvering - Nestable: stack multiple carts in a small space when not in use
Real-world operational challenges solved through custom sheet metal engineering, space-saving geometry, and workflow optimization.
Dedicated tote carts consume massive amounts of floor space when idle in fulfillment centers, while heavy solid shelf construction slows down operator pick velocity.
Target Deployment: High-speed e-commerce order picking aisles, micro-fulfillment centers, and tote-based sortation facilities.
Tapered Runner Nesting Geometry: Built with precision-angled MS rod runner rails instead of heavy solid shelves. The tapered geometry allows empty carts to nest into each other like supermarket trolleys, reclaiming over 75% of aisle and staging floor space when idle.
Integrated Rear Utility Basket & Scanner Pocket: Features a welded wire-and-sheet utility basket on the rear mast for tape and pick sheets, plus a dedicated top-mount scanner holster positioned directly above the push handle for fluid scan-pick motions.
Engineered to strict industrial manufacturing tolerances with complete raw material mill test traceability.
| Product Name | Nestable tote pick cart |
|---|---|
| Overall Dimensions | 1352 mm (H) x 1020 mm (W) x 485 mm (D) |
| Carrying Capacity / Load | Up to 100-150 Kgs |
| Raw Material Grade | MS CRCA/HR/HRPO |
| Surface Finish & Coating | Powder-coated (Black RAL 5002) |
| Structure | MS pipe frame; MS box pipe basket support; MS rods for tote runners; Basket fabricated from MS sheet |
| Wheels | 4 Caster Wheels: 2 x Swivel, 2 x Fixed with brake (1.5") |
| Functional Features | Ultra-light design for fast picking and maneuvering - Nestable: stack multiple carts in a small space when not in use |
Key technical, compliance, and sourcing answers for engineering teams, facility managers, and B2B procurement leads.
The Nestable tote pick cart manufactured by Sameta Metal Pro features a verified load rating of Up to 100-150 Kgs, nominal dimensions of 1352 mm (H) x 1020 mm (W) x 485 mm (D), and is fabricated from certified MS CRCA/HR/HRPO with Powder-coated (Black RAL 5002). All joints are welded conforming to AWS D1.1 and IS 817 standards for rugged industrial durability.
Fabricated exclusively from prime certified steel with 100% Mill Test Certificate (MTC) heat traceability. Parts are processed on high-precision CNC fiber lasers (±0.1 mm) and multi-axis CNC press brakes (±0.2 mm / ±0.5°) adhering to ISO 2768-m. Surface protection features an automated 9-stage chemical pre-treatment with zinc/iron phosphating and conveyorized powder coating (60–80μ DFT) tested to 500+ hours of ASTM salt spray resistance.
Yes. As a turnkey contract manufacturer operating a 60,000 sq. ft. facility in Chennai, India, we support complete custom engineering. We can adjust dimensions, modify caster or hitch configurations, add RFID/barcode brackets, apply custom corporate RAL powder shades, and laser-mark customer asset tags. Our engineering team provides 3D CAD modeling and DFM analysis within 24–48 hours.
Production lead times typically range from 2 to 4 weeks depending on batch volume, with first-article prototype sampling delivered in 5–7 business days. We accommodate flexible Minimum Order Quantities (MOQs) for pilot testing up to multi-container enterprise rollouts. For global exports, products are packed in ISPM-15 heat-treated fumigated wooden crates with VCI anti-rust barrier wrapping, situated just 40 km from Chennai Port for streamlined ocean freight to North America, Europe, and the Middle East.
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