Double-deck for efficient tote management - Lightweight and agile for high-frequency picking routes
Real-world operational challenges solved through custom sheet metal engineering, space-saving geometry, and workflow optimization.
Conventional carts with front corner pillars force pickers to angle plastic totes awkwardly when loading, creating wrist fatigue and adding precious seconds to every pick.
Target Deployment: E-commerce fulfillment zones, retail split-case picking mezzanines, and parts kitting lines.
Cantilever 3-Sided Pillar-Free Access: Engineered with a reinforced rear vertical spine and diagonal support gussets, completely eliminating front corner uprights so operators can slide standard plastic totes straight in from three sides with zero obstacle.
Ergonomic Anti-Slip Grip with Device Mounts: Equipped with a rubberized push handle and dual upright pipe extensions designed to hold RF barcode scanners or tablet devices securely at eye level.
Engineered to strict industrial manufacturing tolerances with complete raw material mill test traceability.
| Product Name | Tote pick cart |
|---|---|
| Overall Dimensions | 1290 mm (H) x 810 mm (W) x 680 mm (D) |
| Carrying Capacity / Load | Up to 50-100 Kgs |
| Raw Material Grade | MS CRCA/HR/HRPO |
| Surface Finish & Coating | Powder-coated (RAL 7032) |
| Structure | Upright MS square tube; MS sheet tray; wheel plates; ergonomic MS pipe handle |
| Wheels | 4 Caster Wheels: 2 x Swivel with brake, 2 x Fixed |
| Functional Features | Double-deck for efficient tote management - Lightweight and agile for high-frequency picking routes |
Key technical, compliance, and sourcing answers for engineering teams, facility managers, and B2B procurement leads.
The Tote pick cart manufactured by Sameta Metal Pro features a verified load rating of Up to 50-100 Kgs, nominal dimensions of 1290 mm (H) x 810 mm (W) x 680 mm (D), and is fabricated from certified MS CRCA/HR/HRPO with Powder-coated (RAL 7032). All joints are welded conforming to AWS D1.1 and IS 817 standards for rugged industrial durability.
Fabricated exclusively from prime certified steel with 100% Mill Test Certificate (MTC) heat traceability. Parts are processed on high-precision CNC fiber lasers (±0.1 mm) and multi-axis CNC press brakes (±0.2 mm / ±0.5°) adhering to ISO 2768-m. Surface protection features an automated 9-stage chemical pre-treatment with zinc/iron phosphating and conveyorized powder coating (60–80μ DFT) tested to 500+ hours of ASTM salt spray resistance.
Yes. As a turnkey contract manufacturer operating a 60,000 sq. ft. facility in Chennai, India, we support complete custom engineering. We can adjust dimensions, modify caster or hitch configurations, add RFID/barcode brackets, apply custom corporate RAL powder shades, and laser-mark customer asset tags. Our engineering team provides 3D CAD modeling and DFM analysis within 24–48 hours.
Production lead times typically range from 2 to 4 weeks depending on batch volume, with first-article prototype sampling delivered in 5–7 business days. We accommodate flexible Minimum Order Quantities (MOQs) for pilot testing up to multi-container enterprise rollouts. For global exports, products are packed in ISPM-15 heat-treated fumigated wooden crates with VCI anti-rust barrier wrapping, situated just 40 km from Chennai Port for streamlined ocean freight to North America, Europe, and the Middle East.
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