Heavy Duty Warehouse Racking & Industrial Storage Systems
Engineered for lean manufacturing and high-throughput distribution. As reliable pallet racking suppliers in India, Sameta manufactures heavy duty warehouse racking, industrial pallet racks, gravity-driven FIFO sorting stations, 4,000 lbs battery racks, and complete heavy duty pallet racking systems built for maximum volumetric efficiency.
Optimize Volumetric Space & Eliminate Stock Aging
Static storage racks cause dead stock, pickers walking excess miles, and high-value component pilferage. Here is how Sameta engineers modern storage efficiency.
Stock Aging & Inventory Expiration
Sameta Solution: Gravity roller FIFO flow stations where rear replenishment automatically feeds products forward, guaranteeing genuine First-In, First-Out inventory turnover.
High-Value Inventory Theft & Loss
Sameta Solution: Heavy-gauge welded wire mesh security rooms and partition cages featuring tamper-resistant fasteners, sliding lock doors, and roof wire panels.
Heavy Battery & Dangerous Goods Storage
Sameta Solution: Heavy-gauge structural tube battery island racks with 4,000 lbs load capacity, acid-resistant powder coat, and angled gravity shelves for easy battery rotation.
Rigid Layouts That Cannot Adapt
Sameta Solution: Modular slotted angle and teardrop boltless shelf systems allowing operators to adjust shelf levels in minutes without structural welding.
Featured Warehouse Racking & Storage Hardware
Heavy-duty industrial pallet racks, selective pallet storage racks, and gravity flow systems engineered for durability, high load capacity, and rapid modular installation.
FIFO Flow
Package Free Shipment Rack (Placon Roller Flow Rack)
Uses Placon rollers for highly efficient, low-friction carton movement - Enables package-free, loose item picking and fast split-case picking
- LOAD RATING: 300 Kgs per Meter
- STEEL GRADE: MS CRCA/HR/HRPO
- FINISH: Powder coated (grey, ivory, or custom ...
Download Technical Spec Sheet
Gravity Flow
Sorting FIFO Station
Gravity-driven FIFO picking & sorting workstation with roller lanes for continuous kit assembly.
- LOAD RATING: High Volume Sorting
- STEEL GRADE: MS CRCA/HR/HRPO
- FINISH: Powder Coated
Download Technical Spec Sheet
Multi-Tier Storage
Slotted Angle Package-Free Shipment Rack
Tool-less adjustable shelving - Customizable size/load rating - Strong steel construction - Ideal for package-free storage, FIFO picking
- LOAD RATING: Up to 360 Kgs
- STEEL GRADE: MS CRCA/HR/HRPO
- FINISH: EPOXY POWDER
Download Technical Spec Sheet
Anti-Fall Mesh
Warehouse Storage Rack with 3-Side Mesh Protection
Ideal for e-commerce, logistics, and industrial warehouses - QR code and label holders fitted for digital inventory tracking
- LOAD RATING: Up to 1500 Kgs
- STEEL GRADE: MS CRCA/HR/HRPO
- FINISH: Powder
Download Technical Spec Sheet
Security Enclosure
Warehouse Cage Partition / Room (Mesh Security Enclosure)
Secure storage of high-value, hazardous, or regulated items - High-security design with tamperproof fixings and custom lock options
- LOAD RATING: Heavy Industrial Duty
- STEEL GRADE: MS CRCA/HR/HRPO
- FINISH: Powder
Download Technical Spec Sheet
Heavy Battery Bank
Battery Island Rack
Welded structural steel frame with ventilated wire-mesh decking, angled gravity-fed shelves for automated FIFO stock rotation, and pegboard endcap.
- LOAD RATING: ~4,000 lbs total capacity
- STEEL GRADE: Welded structural steel fr...
- FINISH: Powder-coated
Download Technical Spec Sheet
Equipment Storage
Lockers and almirahs
Multi-compartment industrial storage locker with reinforced steel doors and secure padlock hasp.
- LOAD RATING: Standard storage
- STEEL GRADE: MS CRCA/HR/HRPO
- FINISH: Powder Coated
Download Technical Spec Sheet
Staff Lockers
6 Tier Lockers, Floor Mounted
Heavy-duty 6-tier floor-mounted personnel locker system for shift worker storage in fulfillment centers.
- LOAD RATING: Heavy Industrial Duty
- STEEL GRADE: MS CRCA/HR/HRPO
- FINISH: Powder Coated
Download Technical Spec Sheet
Storage Systems Technical Matrix
Built for structural integrity, floor anchorage, and severe industrial plant duty.
| Storage System | Structural Materials | Load Rating & Safety Features |
|---|---|---|
| FIFO Placon Flow Racks | Powder-coated tubular CRCA frame + aluminum placon tracks | 150–250 kg per lane; adjustable gravity incline angle (3°–6°) |
| Battery Island Racks | Structural square hollow section (SHS) welded framing | Up to 4,000 lbs (1,800 kg); acid-resistant powder coat |
| Security Mesh Enclosures | 50x50 mm x 3.0 mm welded wire mesh with 40x40 mm angle frame | Floor-anchored posts; tamperproof exterior fasteners |
| Heavy Duty Industrial Pallet Racks | Reinforced heavy-gauge structural steel uprights, box beams, and base footplates | Custom high-capacity ratings up to 3,000 kg/level with safety beam locking pins |
| Slotted Angle Shelving | Cold rolled steel slotted angle uprights with shelf stiffeners | 100–350 kg per level; adjustable on 25 mm centers |
Warehouse Pallet Racking Project Execution
From volumetric pallet warehouse racking layouts to floor anchorage and proof-load testing.
Facility Audit & CAD Layout
We analyze your warehouse ceiling clearance, column grids, forklift aisle widths, and picking throughput to design optimum rack layouts.
Load Engineering & Deflection
Structural calculation of beam deflection, upright buckling limits, and floor slab anchoring loads to ensure complete safety.
Precision Shop Fabrication
Automated fiber laser cutting, press forming, and high-adhesion powder coating for clean finishes and corrosion protection.
Installation & Load Testing
Pre-kitted components delivered on-site with modular bolt-together assembly and certified proof-load validation.
Frequently Asked Questions
Key information regarding load ratings, installation, and custom rack sizing.
1. How do your FIFO sorting stations work?
Our FIFO sorting stations utilize angled gravity roller tracks (Placon tracks) where totes or cartons are loaded from the rear replenish side and smoothly slide forward by gravity to the front picking face, ensuring strict first-in, first-out stock rotation.
2. What is the weight capacity of your heavy-duty battery storage racks?
Our industrial battery island racks are engineered with reinforced structural steel tube framing capable of supporting up to 4,000 lbs (approx. 1,800 kg) total capacity across multiple tiers.
3. Can warehouse cage security enclosures be expanded or relocated?
Yes, our wire mesh security partition enclosures are completely modular with standardized bolt-together mesh panels, posts, and sliding doors, allowing facilities to reconfigure or expand security enclosures as floor layouts evolve.
4. Are your storage racks compliant with seismic and floor anchoring requirements?
All structural uprights and floor posts are fabricated with heavy-gauge footplates pre-drilled for heavy-duty wedge anchor bolts, engineered to maintain rigidity and stability under rated dynamic loads.
5. Why choose Sameta among pallet racking suppliers in India?
Unlike generic distributors, Sameta is an ISO 9001 certified direct manufacturer offering custom-engineered industrial warehouse racking, heavy duty industrial pallet racks, certified pallet racking industrial installations, and gravity FIFO storage systems with factory-direct pricing, certified load ratings, and rapid dispatch from Chennai.
Upgrade Your Warehouse Storage Efficiency
Send us your floor plan or storage requirements. Our design team will provide 3D layout recommendations, load ratings, and factory-direct quotations.