Battery Island Rack
Welded structural steel frame with ventilated wire-mesh decking, angled gravity-fed shelves for automated FIFO stock rotation, and pegboard endcap.
Technical Specifications & Quality Compliance
Engineered to strict industrial manufacturing tolerances with complete raw material mill test traceability.
| Product Name | Battery Island Rack |
|---|---|
| Overall Dimensions | Adjustable (H) x 96 Inches (8-foot) (W) x Double-sided island (D) |
| Carrying Capacity / Load | ~4,000 lbs total capacity |
| Raw Material Grade | Welded structural steel frame |
| Surface Finish & Coating | Powder-coated |
| Material Specs | Welded structural steel frame with ventilated wire-mesh decking to prevent acid pooling |
| Standard Dimensions | 96" L (8-foot) double-sided island; fully adjustable shelf heights |
| Load Capacity | ~4,000 lbs total capacity / ~750 lbs per shelf (safely holds 96-112 batteries) |
| Layout & Mobility | Caster-mounted mobile island paired with a stationary pegboard endcap |
| Automated Stock Rotation | Angled gravity-fed shelves automate FIFO (First-In, First-Out) stock rotation |
| Ergonomic Design | Forward-sloping design reduces ergonomic lifting strain for heavy batteries |
| Accessory Display | Pegboard endcap easily displays hanging accessories like jumper cables |
| Tool-Less Adjustment | Slotted uprights allow fast, tool-less shelf height adjustments for different battery sizes |
| Functional Features | Welded structural steel frame with ventilated wire-mesh decking, angled gravity-fed shelves for automated FIFO stock rotation, and pegboard endcap. |
Engineering & Procurement Q&A
Key technical, compliance, and sourcing answers for engineering teams, facility managers, and B2B procurement leads.
What are the load capacity and technical specifications of the Battery Island Rack?
The Battery Island Rack manufactured by Sameta Metal Pro features a verified load rating of ~4,000 lbs total capacity, nominal dimensions of Adjustable (H) x 96 Inches (8-foot) (W) x Double-sided island (D), and is fabricated from certified Welded structural steel frame with Powder-coated. All joints are welded conforming to AWS D1.1 and IS 817 standards for rugged industrial durability.
What steel grade, surface pre-treatment, and tolerances are guaranteed?
Fabricated exclusively from prime certified steel with 100% Mill Test Certificate (MTC) heat traceability. Parts are processed on high-precision CNC fiber lasers (±0.1 mm) and multi-axis CNC press brakes (±0.2 mm / ±0.5°) adhering to ISO 2768-m. Surface protection features an automated 9-stage chemical pre-treatment with zinc/iron phosphating and conveyorized powder coating (60–80μ DFT) tested to 500+ hours of ASTM salt spray resistance.
Can Sameta Metal Pro customize this product for contract OEM orders?
Yes. As a turnkey contract manufacturer operating a 60,000 sq. ft. facility in Chennai, India, we support complete custom engineering. We can adjust dimensions, modify caster or hitch configurations, add RFID/barcode brackets, apply custom corporate RAL powder shades, and laser-mark customer asset tags. Our engineering team provides 3D CAD modeling and DFM analysis within 24–48 hours.
What are production lead times, MOQs, and export packing standards?
Production lead times typically range from 2 to 4 weeks depending on batch volume, with first-article prototype sampling delivered in 5–7 business days. We accommodate flexible Minimum Order Quantities (MOQs) for pilot testing up to multi-container enterprise rollouts. For global exports, products are packed in ISPM-15 heat-treated fumigated wooden crates with VCI anti-rust barrier wrapping, situated just 40 km from Chennai Port for streamlined ocean freight to North America, Europe, and the Middle East.